Duplex Steel Flanges

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Duplex Steel Flanges Manufacturer, Exporter and Supplier in Auckland, New Zealand.

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Table of Contents

Duplex steel flangesare components used in piping systems where duplex stainless steel is the material of choice thanks to its outstanding blend of corrosion resistance, strength, and durability. Duplex stainless steel belongs to a category of stainless steels featuring a two-phase microstructure made up of both austenitic and ferritic phases, delivering better properties than conventional stainless steels.

Duplex Steel Flanges Specifications

Specifications ASTM A182 / ASME SA182
Size 1/8″ NB TO 48″ NB
Standards ANSI/ASME B16.5, B 16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, etc.
Class / Pressure 150#, 300#, 600#, 900#, 1500#, 2500#, PN6, PN10, PN16, PN25, PN40, PN64 etc.
Standard ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, etc.
Grades S31803 / S32205 A182 Gr F51 / F52 / F53 / F54 / F55 / F57 / F59 / F60 / F61

Duplex Steel Flanges Chemical Composition

Grade S31803
C 0.030 max
Mn 2.00 max
Si 1.00 max
P 0.030 max
S 0.020 max
Cr 22.0 – 23.0
Mo 3.0 – 3.5
Ni 4.50 – 6.50
N 0.14 – 0.20
Fe 63.72 min

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Duplex Steel Flanges Mechanical Properties

Grade S31803
Density (g/cm 3) 7.805
Density (lb/in 3) 0.285
Melting Point (°C) 1420 – 1465
Melting Point (°F) 2588 – 2669

Top Duplex Steel Flanges Manufacturing Company in Auckland

At Koasteel, we take pride in being the largest supplier and manufacturer in the New Zealand, delivering advanced solutions for every one of your piping requirements. With cutting-edge production facilities strategically positioned across the New Zealand, we maintain an extensive inventory of more than 25,000 tons of top-quality materials kept ready in stock.

Duplex Steel Flanges Steel Flanges

Get in touch with us to receive a fast quote for your requirement.

We supply these Duplex Steel Flanges in accordance with DIN, ISO, JIS or ANSI Standard.

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Advantages of Duplex Steel Flanges

Advantages of Duplex Steel Flanges
  1. Corrosion Resistance: Duplex steel flanges provide better corrosion resistance than standard stainless steel, which makes them well suited for use in aggressive environments like seawater and chemical processing facilities.
  2. High Strength: Duplex steel flanges show greater strength than austenitic stainless steels, enabling thinner and lighter designs without sacrificing structural integrity.
  3. Excellent Toughness: They offer outstanding toughness and flexibility, delivering resistance to impact and fatigue, which is especially beneficial in high-pressure applications.
  4. Stress Corrosion Cracking Resistance: Duplex steel flanges show resistance to stress corrosion cracking, a frequent problem in chloride-rich environments, boosting their reliability and lifespan.
  5. Cost-Effective: Even with their superior qualities, duplex steel flanges can lower costs compared to other corrosion-resistant alloys thanks to their reduced nickel content and competitive pricing.
  6. Good Weldability: Duplex steel flanges can be easily welded with standard welding methods, permitting straightforward fabrication and installation while preserving mechanical properties.

Types of Duplex Steel Flanges

Duplex-Steel-Slip-On-Flanges-In-New Zealand
Duplex Steel Slip-On Flanges
Weld Neck Flanges
Duplex-Steel-Blind-Flanges-In-New Zealand
Duplex Steel Blind Flanges
Duplex Steel Threaded Flanges
Duplex-Steel-Socket-Weld-Flanges-In-New Zealand
Duplex Steel Socket Weld Flanges
Duplex Steel Lap Joint Flanges

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Duplex Steel Flanges Uses

Application Industry

Duplex steel flanges are broadly used in industrial settings across numerous sectors thanks to their outstanding blend of corrosion resistance, strength, and durability. Frequently employed in industries like oil and gas, chemical processing, marine, and offshore, these flanges serve a vital function in piping systems exposed to corrosive conditions, elevated pressures, and extreme temperatures.

Oil & Gas Industry

Water Treatment

Chemical Processing

Pulp and Paper Industry

  1. Oil and Gas Industry: Duplex steel flanges see extensive use across upstream, midstream, and downstream operations, such as drilling rigs, pipelines, refineries, and petrochemical facilities, where robust strength and resistance to corrosion are indispensable.
  2. Chemical Processing: Within chemical processing plants, they serve to handle corrosive chemicals, acids, and solvents, delivering dependable performance and extended service life in harsh settings.
  3. Marine Applications: In shipbuilding, offshore platforms, and port facilities, duplex steel flanges are applied to seawater piping systems, where both strength and corrosion resistance are essential.
  4. Water Treatment: Both municipal and industrial water treatment facilities rely on duplex steel flanges within piping systems that carry treated water, chemicals, and wastewater, offering durability and dependability under demanding conditions.
  5. Pulp and Paper Industry: In pulp and paper mills, duplex steel flanges are applied to corrosive chemical processing, covering bleaching, pulping, and papermaking operations, where withstanding corrosion and erosion is crucial.
  6. Renewable Energy: Wind farms, hydroelectric power plants, and solar energy facilities employ duplex steel flanges within water intake and circulation systems, guaranteeing durability and performance amid tough environmental conditions.

How to Choose the Right Duplex Steel Flanges

  1. Identify Application Requirements: Identify the operating conditions, including temperature, pressure, fluid properties (such as corrosiveness and abrasiveness), and environmental factors (like contact with seawater or chemicals).
  2. Material Grade Selection: Pick the right duplex stainless steel grade according to what the application demands, taking into account corrosion resistance, strength, and temperature tolerance. Frequently used grades include UNS S31803 (2205), UNS S32205, and UNS S32750 (2507).
  3. Flange Type: Determine the right flange type based on the needs of the piping system and the method of installation, such as weld neck, slip-on, socket weld, threaded, lap joint, blind, or spectacle blind flanges.
  4. Size and Dimensions: Confirm that the duplex steel flanges have the proper size, dimensions, and pressure ratings to fit the piping system, taking into account factors like pipe diameter, flange class, and face type (e.g., raised face or flat face).
  5. Corrosion Resistance: Confirm that the chosen duplex steel grade provides the necessary degree of corrosion resistance for the particular application environment, accounting for factors such as chloride content, pH levels, and exposure to corrosive materials.

What maintenance is required for Duplex Steel Flanges?

Duplex steel flangesneed minimal upkeep thanks to their corrosion resistance, though occasional inspections and cleaning may be required to guarantee peak performance and durability.

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FAQ (Frequently Asked Questions)

Are Duplex Steel Flanges environmentally friendly?

Yes,Duplex steel can be recycled, which makes duplex steel flanges eco-friendly and supportive of sustainability efforts.

What types of Duplex Steel Flanges are available?

Duplex steel flanges typically come in several forms, such as weld neck, slip-on, socket weld, threaded, lap joint, blind, and spectacle blind flanges, with each one fitting particular installation methods and conditions.

Are Duplex Steel Flanges weldable?

Yes, duplex steel flanges can be easily welded with standard welding methods, making fabrication and installation straightforward while preserving mechanical properties.

Duplex Steel Flanges​ Size Chart

Nominal SizeOutside Diameter
(OD)
Min. Thickness
(T)
RF Dia.
(R)
No. of Bolt HolesDiameter of HolesBolt Circle
(BC)
SO Bore ID
(SB)
WN Bore ID
(WB)
Dia. Hub Base
(HB)
Dia. of Hub Top
(HT)
SO LTH
(SL)
WN LTH
(WL)
1⁄23.500.381.3840.622.380.880.621.190.840.561.81
3⁄43.880.441.6940.622.751.090.821.501.050.562.00
14.250.502.0040.623.121.361.051.941.320.622.12
11⁄44.620.562.5040.623.501.701.382.311.660.752.19
11⁄25.000.622.8840.623.881.951.612.561.900.812.38
26.000.693.6240.754.752.442.073.062.380.942.44
21⁄27.000.814.1240.755.502.942.473.562.881.062.69
37.500.885.0040.756.003.573.074.253.501.122.69
31⁄28.500.885.5080.757.004.073.554.814.001.192.75
49.000.886.1980.757.504.574.035.314.501.252.94
510.000.887.3180.888.505.665.056.445.561.383.44
611.000.948.5080.889.506.726.077.566.631.503.44
813.501.0610.6280.8811.758.727.989.698.631.693.94
1016.001.1212.75121.0014.2510.8810.0212.0010.751.883.94
1219.001.1915.00121.0017.0012.8812.0014.3812.752.124.44
1421.001.3116.25121.1218.7514.1413.2515.7514.002.194.94
1623.501.3818.50161.1221.2516.1615.2518.0016.002.444.94
1825.001.5021.00161.2522.7518.1817.2519.8818.002.625.44
2027.501.6223.00201.2525.0020.2019.2522.0020.002.815.62
2229.501.7525.25201.3827.2522.2221.2524.2522.003.075.82
2432.001.8127.25201.3829.5024.2523.2526.1224.003.195.94

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